Business Details
23 Years
experience
Trusted Electronics Manufacturing Services in Dartmouth
Founded in 2003, we have established ourselves as leaders in electronic design and manufacturing, delivering innovative solutions to clients across Atlantic Canada and globally. Our commitment to technological advancement and precision drives every project, from concept to commercialization. With state-of-the-art facilities and expertise in complex electronic assembly, we provide tailored services including prototyping, SMT, thru-hole technology, and system integration. Our ISO 9001:2015 certification underscores our dedication to quality, while our 20-year track record reflects our ability to adapt to evolving industry demands. We prioritize partnerships, treating clients as extensions of our team to maximize their competitive edge.Our investment in cutting-edge equipment, including Fuji NXT III machines and automated inspection systems, ensures defect reduction and precision. Led by co-founders with deep technical expertise, we combine curiosity and innovation to solve complex challenges. Our value-added services, such as conformal coating and robotic assembly, cater to diverse market needs. With locations in Dartmouth, Nova Scotia, we serve clients worldwide, maintaining a focus on sustainable growth and client success. Our process emphasizes open communication, rapid turnaround, and adherence to IPC-A-610 standards, ensuring reliable, spec-compliant results.
Services
Electronic Assembly
Prototyping
Rework Services
Automated Inspection
Conformal Coating
System Integration
Testing Solutions
SMT Production
Thru-Hole Technology
Value-Added Manufacturing
Details
- Year established: 2003
Highlights and features
- We offer 20 years of expertise in complex electronics manufacturing.
- Our ISO 9001:2015 certification ensures rigorous quality standards.
- We provide rapid prototyping with hybrid build capabilities.
- Our team includes IPC-A-610 certified inspectors for compliance.
- We invest in cutting-edge technology like Fuji NXT III machines.
Associations and certifications
- ISO 9001:2015
Services
Electronic Assembly
We provide full-service electronic assembly using SMT, thru-hole, and box-build technologies. Our capabilities include 0201 to BGA components, automated soldering, and mixed-technology assemblies. With ISO 9001-certified processes and IPC-A-610 compliance, we ensure precision for complex projects across industries.
Prototyping
Our prototyping services combine manual, machine, and hybrid builds to create test-ready boards. We offer rapid turnaround with manufacturing feedback, reducing costs while maintaining specifications. This phase supports design validation before full-scale production begins.
Automated Inspection
We employ AOI, x-ray, and IPC-A-610 visual inspections to guarantee quality. Our Pemtron Athena AOI and GE Phoenix Microme|x x-ray systems detect defects in complex assemblies, ensuring compliance with Class 2 and 3 standards.
Testing Solutions
Our testing includes functional analysis, temperature cycling (-35C to +175C), and electromagnetic evaluation. Using National Instruments PXI platforms and spectrum analyzers, we identify issues early, reducing development costs and improving reliability for client products.
Conformal Coating
We apply acrylic and urethane conformal coatings to protect electronics from environmental factors. Hand or automated Nordson machine application meets IPC/UL standards, ensuring durability for aerospace, medical, and industrial applications.
People
Julian Taylor
President, CEO
Co-founder Julian Taylor leads Sunsel's strategic growth, leveraging his engineering background from Dalhousie University. With expertise in sustainable business practices, he maintains the company's vision of technological leadership and client-focused innovation.
Jeff Levy
Chief Technical Officer
CTO Jeff Levy drives technical innovation at Sunsel, specializing in power electronics and control systems. His engineering expertise, developed over 20 years, has positioned the company as a global competitor in manufacturing solutions for OEMs.
Chris McNulty
Purchasing Manager
With 25 years in supply chain management, Chris McNulty ensures quality sourcing for Sunsel. His experience at Dell and Arrow Electronics strengthens supplier relationships, while his personal interests include hockey and vintage car restoration.
Questions
What electronics manufacturing services do you offer?
We provide prototyping, SMT assembly, thru-hole technology, conformal coating, testing, and system integration using advanced equipment like Fuji NXT III machines and ISO-certified processes.
Where are your services available?
Based in Dartmouth, Nova Scotia, we serve clients across Atlantic Canada, North America, and internationally through our global logistics network.
Are you ISO 9001 certified?
Yes, we maintain ISO 9001:2015 certification, ensuring our quality management systems meet international standards for electronics manufacturing.
How long have you been in business?
Founded in 2003 by Julian Taylor and Jeff Levy, we have over 20 years of experience in electronic design and manufacturing services.
What industries do you support?
We serve aerospace, medical, industrial, and consumer electronics sectors, adapting our capabilities to meet specialized requirements for each market.
Do you offer rapid prototyping services?
Yes, our prototyping includes rapid turnaround with hybrid manual/automated builds, providing manufacturing feedback to optimize designs before production.
