Business Details
24 Years
experience
Emergency
services
Your Trusted Overhead Crane Partner in Ontario
Zelus Material Handling is Ontario's leading overhead crane expert, dedicated to designing, building, servicing, and modernizing crane systems since 2002. As part of Ardent Industries, we combine family-owned values with 40+ years of collective industry experience to deliver tailored solutions for safety-critical operations. Our ISO 45001:2018 certification underscores our commitment to occupational health and safety, while our in-house engineering team and nationwide parts network ensure comprehensive support. With 24/7 emergency service and a fleet of fully equipped service trucks, we prioritize minimizing downtime while maximizing equipment longevity.Our preventive maintenance programs and tiered inspection plans are customized to client workflows, ensuring compliance with CSA B167 and OHSA standards. From crane modernization to operator training, our certified technicians and engineers deliver start-to-finish solutions that align with both technical requirements and business objectives. Backed by a reputation for resolving complex challenges with purposeful innovation, we maintain transparent communication throughout every project phase to guarantee client satisfaction.
Services
Crane Systems
Hoist Repairs
Operator Training
Preventive Maintenance
Inspections
Modernization
Engineering
Parts Supply
Details
- Year established: 2002
Highlights and features
- We offer 24/7 emergency crane repair with fastest response in Ontario
- Our ISO 45001:2018 certification demonstrates safety management excellence
- Dedicated fleet of fully equipped service trucks ensures rapid deployment
- Customized preventive maintenance programs reduce unplanned downtime by 70%
- In-house engineering team specializes in complex crane modernization projects
Associations and certifications
- ISO 45001:2018
Services
Crane Systems
We design and build custom overhead crane systems tailored to facility requirements and production goals. Our solutions range from cost-effective pre-engineered models to fully customized high-capacity systems. Using advanced CAD and FEA tools, our engineers ensure structural integrity while optimizing for workflow efficiency and safety compliance. Clients benefit from reduced installation time and long-term operational reliability.
Preventive Maintenance
Our customized maintenance plans extend crane lifespan while minimizing unplanned downtime. Technicians develop strategies based on equipment usage patterns, environmental factors, and compliance requirements. Services include lubrication, component wear analysis, and digital performance tracking. Clients receive detailed service logs and proactive recommendations to maintain CSA B167 compliance and operational efficiency.
Modernization
We upgrade existing crane systems with mechanical, electrical, and control enhancements to meet modern safety and productivity standards. Solutions include variable frequency drives, PLC automation, and anti-collision technology integration. Our engineers perform structural assessments and design modifications that improve lifting capacity without full system replacement, delivering cost-effective performance improvements.
Inspections
Our tiered inspection programs meet or exceed Ontario OHSA requirements. Certified technicians perform visual and internal evaluations using in-house software for detailed reporting. Services include deficiency repairs, certification documentation, and wear analysis. Clients receive actionable recommendations and digital records to maintain regulatory compliance while preventing unexpected equipment failures.
24/7 Repairs
We provide round-the-clock crane repair services with rapid dispatch and on-site diagnostics. Our service trucks carry critical spare parts and specialized testing equipment for immediate troubleshooting. Technicians perform repairs to original specifications using OEM components, supported by in-house fabrication capabilities for obsolete parts. Clients receive detailed service reports and follow-up verification.
People
Paul Mercuri
Founding Partner
Co-founder with 20+ years in crane systems, specializing in industrial material handling solutions and safety compliance programs.
Todd Held
Founding Partner
Industry veteran focused on crane engineering and modernization projects, with expertise in structural modifications and control systems.
Jason White
Co-President
Executive leader driving innovation in crane technology and service delivery, with 15+ years in industrial equipment management.
Questions
How often should crane inspections be performed?
Annual inspections are mandatory under OHSA. Critical operations benefit from semi-annual or quarterly programs to prevent downtime.
Do you service all crane brands?
Yes, our technicians handle all makes and models with OEM parts inventory and custom fabrication capabilities.
What areas do you cover?
We serve all Ontario industrial regions including Toronto, Hamilton, London, and Windsor with 2-hour response times.
Can existing cranes be upgraded?
Yes, our modernization solutions enhance capacity, safety, and efficiency without full system replacement.
Is operator training available?
We provide CSA-compliant training combining classroom instruction with hands-on equipment operation practice.
Reviews (1)
Paul K.
Feb 02, 2020
Report
Not the business but their drivers. Very aggressive and sped up to cut us off to merge instead of merging safely behind. Was going at least 80 in a school zone. Ifthe drivers are representative of there staff, safety must not be a concern of Zelus. Thanks for the response Zelus.